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                圓度儀技術(shù)方案CA-100AE Technical Proposal Roundness

                專注精密測量行業(yè)20年!Focus on R&D of precision measurement instruments since 1999, 通過ISO9001:2000國際質(zhì)量體系認證;ISO9001:2015 qualified 通過高新技術(shù)企業(yè)認證;High and new technology enterprise qualified 圓度儀國家標準的起草單位;National standard participant of roundness meter 通過出口歐盟CE認證;CE Certificated 產(chǎn)品多樣化:可根據(jù)客戶需要訂做;Wide-variety Product, and customizable

                詳情介紹

                專注精密測量行業(yè)20年!Focus on R&D of precision measurement instruments since 1999,

                通過ISO9001:2000國際質(zhì)量體系認證;ISO9001:2015 qualified

                通過高新技術(shù)企業(yè)認證;High and new technology enterprise qualified

                圓度儀國家標準的起草單位;National standard participant of roundness meter

                通過出口歐盟CE認證;CE Certificated

                產(chǎn)品多樣化:可根據(jù)客戶需要訂做;Wide-variety Product, and customizable

                (圖片樣式僅供參考,2022年會發(fā)貨新款樣式)

                儀器測量原理Measurement Principle

                采用半徑測量法,工件旋轉(zhuǎn)式。運用高精度氣浮主軸作為基準;采用精密圓光柵、精密電感位移傳感器和計算機組成。對被測工件進行計量角度、徑向位移量,保證測量工件的角位移、徑向值的精確度;測量軟件采用基于中文版Windows操作系統(tǒng)平臺的DTP系統(tǒng)測量軟件,完成數(shù)據(jù)采集、數(shù)據(jù)處理及打印輸出等工作。

                ● Radium measurement

                ● Workpiece rotation

                ● High precision air floating spindle 

                ● Advanced computer, imported encoder ,accuracy inductive transducer

                ● Windows based software for data acquisition, process and printing.

                測量功能Main Function

                圓度、同軸度、同心度、跳動量、垂直度、平行度、平面度、表面波紋度(Wc、Wp、Wv、Wt、Wa、Wq)、頻譜分析、波高分析等。

                圓度評定方式(4種):zui小區(qū)域法、zui小二乘法、zui小外接圓法、zui大內(nèi)切圓

                圓度濾波方式:1、1-500、1-150、1-50、1-15、

                波紋度濾波方式:3-16、3-17、15-500、17-100

                濾波形式:高斯(ISO標準)

                ● Roundness of ring shape components.

                ● Surface Waviness (Wc, Wv, Wt, Wa, Wq) ,

                ● Power Spectrum Analysis,

                ● Wave Height Analysis,

                ● Concentricity ,Coaxiality, Squareness, Parallelism, Flatness etc.

                Assessment methods: LSC、MZC、MIC、MCC

                Filtering Band: 1-500、1-150、1-50、1-15、3-16、3-17、15-500、17-100

                Filter Method: Gaussian (ISO Standard)

                技術(shù)參數(shù)Main Parameters

                項目  Item 參數(shù) Parameter
                測量范圍
                measuring range
                zui大直徑 ф180mm(可擴展)
                Max. dia.
                zui小內(nèi)徑 ф5mm
                Min. inner dia.
                zui大高度 420mm
                Max height
                主軸精度
                Spindle accuracy
                徑向誤差 ±(0.025+5H/10000)μm
                Radial error
                軸向誤差 ±(0.02+6X/10000)μm
                Axial error
                工作臺
                Workbench
                臺面直徑Table dia. φ180mm
                回轉(zhuǎn)直徑Rotation dia. φ300mm
                承載重量Load Wt. 25Kg
                調(diào)整范圍 調(diào)偏心±2mm ; 調(diào)水平±1°
                Adjustment range Adjust the eccentricity ±2mm; adjust the level ±1°
                旋轉(zhuǎn)速度Rotation Speed 0-12 rpm
                水平臂
                Horizontal arm
                水平移動距離 150mm
                Horizontal moving distance
                移動速度Moving speed 0.5-6mm/s 或手動 0.5-6mm/s or manual
                傳感器
                sensor
                量程range 500μm (半徑差 500μm (radius difference)
                分辨率Resolution 0.005μm
                測針形狀 φ2mm寶石球測頭(有更多直徑可選擇)
                Stylus shape φ2mmRuby tip (φ1mm、φ0.5mmoptional)
                測力 1-12g
                Meas. force
                數(shù)據(jù)采集 進口光柵7200/
                Data acquisition Imported grating7200 points/cycle
                放大倍率 任意至zui大20萬倍
                Magnification Arbitrary to maximum 200,000 times
                氣源壓力Air Source 0.45~0.80Mpa
                氣源流量Air consumption ≥0.2 m³/min
                電源Power AC 220V±10%  50Hz
                環(huán)境要求Environmental conditions 溫度(T):10~30℃;相對濕度(RH):<85%

                技術(shù)亮點Technical highlights

                采用高精密氣浮主軸,永不磨損,保持長久精度

                High-precision air-floating spindle, never wear, long-term accuracy

                數(shù)據(jù)采集運用進口精密圓光柵、準確度高,穩(wěn)定性好

                Data acquisition by high precision encoder with high accuracy and good stability

                部分圓弧亦可測量處理

                Part of the arc can also be measured and processed

                自動識別輪廓間斷,自動或手動剔除功能

                Automatic identification of contour discontinuities, with automatic or manual elimination function

                軟件支持中英文一鍵切換  

                Software supports one-click switching between Chinese and English

                支持winXP、win7系統(tǒng)   

                Support winXP, win7 system

                設(shè)備尺寸

                 

                產(chǎn)品(Product)

                包裝(Packing)

                總重量

                (Wt.kg)

                體積

                CBM m³)

                Lx

                Ly

                Lz

                Wt(kg)

                Lx

                Ly

                Lz

                Wt(kg)

                920

                600

                1600

                240

                1000

                700

                1700

                50

                290

                1.2

                使用要求Usage requirement

                空壓機氣源壓力:0.45~0.80Mpa    Air supply: 0.45~0.80Mpa

                空壓機氣源流量:≥0.2m3/min      Air flux: ≥0.2 m³/min

                功率需求:約500W;交流220V±10%,50Hz   Power supply: AC 220V±10%  50Hz

                環(huán)境要求:溫度:10~30℃;相對濕度:<85%

                Environment requirements: Temperature: 10~30℃; RH: <85%

                安裝地點無明顯振源    No obvious vibration

                單獨地線  Separated grounding wire

                主要配置Main configuration

                部件名稱 項目名稱
                Part Name Description
                機械部分
                Mechanical Part
                主機儀器架 Host Stand  x1
                大理石工作臺面 Granite table  x1
                高精密氣浮主軸 High precision air bearing spindle x1
                大理石立柱系統(tǒng)Column  x1
                橫導(dǎo)軌移動裝置Guide Rail x1
                調(diào)心調(diào)平工作臺
                Centering & Tilting
                Adjustable Plate
                臺面直徑Ф180mm、臺面高度50mm
                Table diameter Ф180mm, table height 50mm
                調(diào)整范圍:調(diào)偏心±2mm ; 調(diào)水平±1°
                Adjustment range: Centering ±2mm; Tilting±1°
                精密三爪卡盤
                Precision Chuck 
                外尺寸裝夾范圍:ф1 mm ~~ф81mm
                Outer clamping range: ф1 mm ~~ф81mm
                內(nèi)尺寸裝夾范圍:ф31 mm ~~~ф70 mm
                Inner clamping range: ф31 mm ~~~ф70 mm
                空氣過濾系統(tǒng) Air Filter System  x1
                電器部分
                Electrical Part
                電器控制系統(tǒng)Electrical control system  x1
                圓光柵編碼器Imported rotary encoder x1
                電感傳感器Inductive sensor x1
                電腦Computer x1
                HP噴墨打印機HP Inkjet Printer x1
                測量軟件Software  x1
                標準件 標準玻璃半球Standard hemisphere  x1
                Standard Parts 橢圓標準件  Elliptical standard        x1

                 

                安裝、驗收

                1、安裝與培訓(xùn)

                1.1我公司負責在用戶現(xiàn)場對設(shè)備行進安裝和調(diào)試;

                Supplier is responsible for Installation and testing on user site.

                1.2在設(shè)備安裝調(diào)試時對買方技術(shù)人員進行理論、實際操作及維修等培訓(xùn),使用戶技術(shù)人員掌握設(shè)備操作,能熟練使用設(shè)備進行檢定工作,保證設(shè)備正常運行并能排除設(shè)備的一般故障和特殊保養(yǎng)。. 

                The user will be trained in theory, operation and maintenance during installation, to that the user could operate the equipment skillful, and could solve the general trouble and make routine maintenance. 

                2、驗收

                2.1驗收標準:按現(xiàn)行國家檢定規(guī)程以及合同技術(shù)協(xié)議為準。

                Acceptance criteria: According to the current national verification procedure and the technical agreement of the contract.

                2.2驗收項目:核對該設(shè)備的供貨清單,如有漏項和短缺,我司負責免費補齊。

                Acceptance items: check the supply list of the equipment. If there are any missing items or shortages, our company will make up for them free of charge.

                售后服務(wù)

                質(zhì)保期:設(shè)備安裝驗收合格之日起12個月內(nèi),但不超過發(fā)貨之日起15個月。

                Warranty period: 12 months from the date of equipment installation and acceptance, but not more than 15 months from the date of shipment.

                質(zhì)保期內(nèi):實行“三包”政策,公司負責為用戶免費提供計量測試技術(shù)咨詢服務(wù)。

                Warranty period: Three guarantees, meanwhile providing free testing or technology consulting

                質(zhì)保期外:我公司提供終身優(yōu)惠服務(wù)和技術(shù)支持,設(shè)備出現(xiàn)故障需要修理時,所換零件按成本價收取。我司有備品備件庫,終身負責為用戶以成本價提供備品備件服務(wù)。

                After warranty: Providing service and support for life, and spare part with the best price, and if hardware support, the software updating free of charge.

                服務(wù)響應(yīng)時間:接到故障請求電話后,5小時內(nèi)回應(yīng),我司通過電話、微信或郵件的方式指導(dǎo)買方排除故障;若故障仍不能排除,將在72小時內(nèi)派技術(shù)人員上門解決問題。

                Service response time: within 5 hours upon receipt of the fault request call, our company will guide the buyer to troubleshoot the fault by phone, WeChat or email. If the fault cannot be removed, technicians will be sent to solve the problem within 72 hours.

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